---
title: Oil & Gas Company Improves Maintenance Strategy for Mainline Units
description: Oil & Gas company reduces maintenance labor costs and improves uptime with Nexus Global's Strategy Management review of Planned Maintenance.
image: https://blog.nexusglobal.com/hubfs/Case%20Study%20CTAs/Case%20Study%20CTAs.jpg
---

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 2 min read

# Oil & Gas Company Improves Maintenance Strategy for Mainline Units

[![Picture of Doug Robey | CMRP, CRL](https://app.hubspot.com/settings/avatar/956dd448a701e49e9f8bd4c5381c0b29) Doug Robey | CMRP, CRL](https://blog.nexusglobal.com/author/doug-robey-cmrp-crl) : Published March 26, 2019 Updated August 19, 2026

[STRATEGY MANAGEMENT](https://blog.nexusglobal.com/tag/strategy-management) [CASE STUDY](https://blog.nexusglobal.com/tag/case-study) [ENERGY & UTILITIES](https://blog.nexusglobal.com/tag/energy-utilities) [ASSET PERFORMANCE MANAGEMENT (APM)](https://blog.nexusglobal.com/tag/asset-performance-management-apm) [PMO](https://blog.nexusglobal.com/tag/pmo) [RELIABILITY](https://blog.nexusglobal.com/tag/reliability) [MAINTENANCE STRATEGY](https://blog.nexusglobal.com/tag/maintenance-strategy) [OIL & GAS](https://blog.nexusglobal.com/tag/oil-gas)

![Case Study CTAs](https://blog.nexusglobal.com/hs-fs/hubfs/Case%20Study%20CTAs/Case%20Study%20CTAs.jpg?width=1408&height=833&name=Case%20Study%20CTAs.jpg)

Oil & Gas Company Improves Maintenance Strategy for Mainline Units

1:48

In the competitive world of **oil and gas operations**, equipment uptime is critical. A leading client in North America engaged **Nexus Global** to perform an on-site strategy review of their [Planned Maintenance (PM) activities](https://blog.nexusglobal.com/pm-optimization-6x-faster-than-rcm) for several mainline units. The client recognized that their existing PM strategy was outdated and sought a more robust and cost-effective approach to drive improvement.

The primary objective of this review was clear: **maximize equipment uptime while minimizing maintenance costs**—all without compromising safety or reliability. With 33 identical mainline units in operation, the opportunity was significant. Any improvements or cost savings identified through the new strategy would not only strengthen the performance of a single unit but could be applied across the entire system for greater impact.

Nexus Global approached the challenge by aligning the client’s maintenance strategy with proven methodologies in [Strategy Management](https://www.nexusglobal.com/apmsolutions/strategy-management) **and Asset Performance Management (APM)**. The new framework ensured that preventive maintenance activities were optimized, labor resources were better utilized, and downtime risks were reduced. By identifying inefficiencies and standardizing best practices, the strategy created a sustainable path forward for the client’s operations.

This case study demonstrates how thoughtful strategy management can deliver long-term benefits for **oil and gas companies worldwide**, particularly those facing the challenge of maintaining high-demand, mission-critical assets.

[**Download the full case study**](https://blog.nexusglobal.com/hubfs/Case%20Studies%20and%20Whitepapers/SM%20Casestudy%20-%20Major%20Oil%20%26%20Gas%20Company%202018.pdf) to learn how Nexus Global helped this oil and gas company optimize their PM strategy, reduce inefficiencies, and strengthen asset reliability across multiple mainline units.

### What is maintenance strategy optimization?

Maintenance strategy optimization is the process of reviewing and improving preventive, predictive, and other maintenance activities to ensure they address the right failure modes at the appropriate frequency. The goal is to eliminate unnecessary work, improve reliability, reduce maintenance costs, and maximize asset availability. 

### How can PM optimization reduce maintenance labor costs?

PM optimization evaluates whether existing preventive maintenance tasks provide value, occur at the appropriate intervals, and effectively address equipment failure modes. Removing unnecessary activities and optimizing task frequencies can reduce labor requirements while allowing maintenance resources to focus on higher-value work. 

### How can an outdated preventive maintenance strategy affect asset performance?

An outdated PM strategy can result in unnecessary maintenance, inefficient use of labor, inappropriate task frequencies, and gaps in failure-mode coverage. Regularly reviewing maintenance strategies helps ensure PM activities remain aligned with current operating conditions, equipment performance, risk, and reliability objectives. The company featured in this case study specifically identified its existing PM strategy as outdated. 

### How does maintenance strategy optimization improve equipment uptime?

Maintenance strategy optimization focuses resources on activities that prevent or detect relevant equipment failures while eliminating work that provides little or no value. This helps organizations balance preventive maintenance requirements with equipment availability and reduces unnecessary planned downtime. 

### Why is standardizing maintenance strategies across similar assets valuable?

When organizations operate multiple identical or similar assets, a validated maintenance strategy can often be standardized and replicated across the asset population. This can multiply the value of an optimization effort while improving consistency. In this case, the organization operated **33 identical mainline units**, creating an opportunity to apply identified improvements across the system.

### How can oil and gas companies balance maintenance cost, reliability, and safety?

The objective should not simply be to perform less maintenance. Organizations need to determine which activities are necessary to manage asset failure modes and risk, then optimize how and when that work is performed. A structured maintenance strategy helps balance equipment uptime, maintenance cost, reliability, and safety requirements. 

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[![How a Brewery Improved Maintenance Strategy on Its Bottling Line](https://blog.nexusglobal.com/hubfs/Case%20Study%20CTAs/Case%20Study%20CTAs5.jpg)](https://blog.nexusglobal.com/how-a-major-brewery-and-bottling-company-reduced-annual-maintenance-labor-by-650-hours)

#### [How a Brewery Improved Maintenance Strategy on Its Bottling Line](https://blog.nexusglobal.com/how-a-major-brewery-and-bottling-company-reduced-annual-maintenance-labor-by-650-hours)

[![Picture of Doug Robey | CMRP, CRL](https://app.hubspot.com/settings/avatar/956dd448a701e49e9f8bd4c5381c0b29) Doug Robey | CMRP, CRL](https://blog.nexusglobal.com/author/doug-robey-cmrp-crl)

Discover how a brewery reduced annual maintenance labor by 650 hours through optimized strategies and improved plant throughput.

[STRATEGY MANAGEMENT](https://blog.nexusglobal.com/tag/strategy-management) [CASE STUDY](https://blog.nexusglobal.com/tag/case-study) [MANUFACTURING](https://blog.nexusglobal.com/tag/manufacturing) [ASSET PERFORMANCE MANAGEMENT (APM)](https://blog.nexusglobal.com/tag/asset-performance-management-apm) [PMO](https://blog.nexusglobal.com/tag/pmo) [STRATEGY OPTIMIZER](https://blog.nexusglobal.com/tag/strategy-optimizer) [RELIABILITY](https://blog.nexusglobal.com/tag/reliability) [MAINTENANCE STRATEGY](https://blog.nexusglobal.com/tag/maintenance-strategy)

[Read More](https://blog.nexusglobal.com/how-a-major-brewery-and-bottling-company-reduced-annual-maintenance-labor-by-650-hours)

[![Optimizing Maintenance Strategy for a Longwall Shearer in Coal Mining](https://blog.nexusglobal.com/hubfs/Case%20Study%20CTAs/Case%20Study%20CTAs6.jpg)](https://blog.nexusglobal.com/how-a-global-mining-company-delivered-optimized-maintenance-strategy-on-time-and-within-budget)

#### [Optimizing Maintenance Strategy for a Longwall Shearer in Coal Mining](https://blog.nexusglobal.com/how-a-global-mining-company-delivered-optimized-maintenance-strategy-on-time-and-within-budget)

[![Picture of Doug Robey | CMRP, CRL](https://app.hubspot.com/settings/avatar/956dd448a701e49e9f8bd4c5381c0b29) Doug Robey | CMRP, CRL](https://blog.nexusglobal.com/author/doug-robey-cmrp-crl)

Discover how a major coal producer optimized their maintenance strategy for a new mining system within five weeks, ensuring efficiency and...

[STRATEGY MANAGEMENT](https://blog.nexusglobal.com/tag/strategy-management) [CASE STUDY](https://blog.nexusglobal.com/tag/case-study) [SOFTWARE](https://blog.nexusglobal.com/tag/software) [METALS & MINING](https://blog.nexusglobal.com/tag/metals-mining) [ASSET PERFORMANCE MANAGEMENT (APM)](https://blog.nexusglobal.com/tag/asset-performance-management-apm) [PMO](https://blog.nexusglobal.com/tag/pmo) [STRATEGY OPTIMIZER](https://blog.nexusglobal.com/tag/strategy-optimizer) [RELIABILITY](https://blog.nexusglobal.com/tag/reliability) [MAINTENANCE STRATEGY](https://blog.nexusglobal.com/tag/maintenance-strategy)

[Read More](https://blog.nexusglobal.com/how-a-global-mining-company-delivered-optimized-maintenance-strategy-on-time-and-within-budget)

[![Reduced Maintenance Downtime and Production Waste by 50%](https://blog.nexusglobal.com/hubfs/Case%20Study%20CTAs/Case%20Study%20CTAs4.jpg)](https://blog.nexusglobal.com/how-a-major-food-manufacturing-company-reduced-maintenance-downtime-and-production-waste-by-50)

#### [Reduced Maintenance Downtime and Production Waste by 50%](https://blog.nexusglobal.com/how-a-major-food-manufacturing-company-reduced-maintenance-downtime-and-production-waste-by-50)

[![Picture of Doug Robey | CMRP, CRL](https://app.hubspot.com/settings/avatar/956dd448a701e49e9f8bd4c5381c0b29) Doug Robey | CMRP, CRL](https://blog.nexusglobal.com/author/doug-robey-cmrp-crl)

Nexus Global was engaged to conduct a strategy review in order to improve availability, reduce waste, and reverse the reactive maintenance culture.

[PM](https://blog.nexusglobal.com/tag/pm) [STRATEGY MANAGEMENT](https://blog.nexusglobal.com/tag/strategy-management) [CASE STUDY](https://blog.nexusglobal.com/tag/case-study) [MANUFACTURING](https://blog.nexusglobal.com/tag/manufacturing) [ASSET PERFORMANCE MANAGEMENT (APM)](https://blog.nexusglobal.com/tag/asset-performance-management-apm) [CMMS & EAM](https://blog.nexusglobal.com/tag/cmms-eam) [PMO](https://blog.nexusglobal.com/tag/pmo) [RELIABILITY](https://blog.nexusglobal.com/tag/reliability)

[Read More](https://blog.nexusglobal.com/how-a-major-food-manufacturing-company-reduced-maintenance-downtime-and-production-waste-by-50)

Nexus Global Business Solutions, Inc.

Nexus Global Business Solutions, Inc.

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