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Posted by Doug Robey | CMRP, CRL ● Apr 01, 2016

The Impossible Is Possible: 30,000 Assets in 90 Days - PMO Success

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Building Sustainable Asset Performance Management Through PM Optimization

In today’s competitive industrial landscape, companies that focus only on design and operations risk being left behind. Modern businesses need intelligent, optimized, and evolving systems that adapt to changing market demands, new technologies, and proven best practices. To succeed, organizations must implement a robust Asset Performance Management (APM) program that evaluates operational performance and creates a sustainable path for improvement.

One case study illustrates how applying preventive maintenance (PM) optimization within an APM sustainability framework can drive transformation across large, complex operations. The project began by developing a clear charter and forming cross-functional working teams. Leaders provided straightforward direction, focusing on fundamentals to ensure consistency and clarity across all groups.

The approach used failure mode analysis to identify gaps, highlight task duplication, and uncover inefficiencies in maintenance practices. Teams reviewed historical data, technical documentation, and their own experience to create a comprehensive failure list. This step-by-step method ensured that all critical issues were captured and addressed.

At the same time, digital tools and management systems were developed to support data collection, validation, and long-term strategy adjustments. Every event—from planned outages to unexpected breakdowns—was analyzed to determine whether it was an acceptable outcome or an opportunity for improvement. Over time, this process built a culture of continuous improvement, where each lesson directly informed updates to asset strategies.

The project demonstrates how structured maintenance optimization can break the cycle of reactive maintenance and build proactive, sustainable practices. By aligning equipment, people, and processes, companies can create asset strategies that improve reliability, strengthen performance, and support long-term business success.

View the full article to explore how PM optimization and APM frameworks can transform your maintenance approach.


Frequently Asked Questions

Q: What is APM?
A: Asset Performance Management (APM) is a structured approach to improving the reliability, safety, and performance of critical assets.

Q: Why is PM Optimization important?
A: PM Optimization ensures preventive maintenance strategies are efficient, effective, and aligned with organizational goals.

Q: How can I learn more?
A: Simply download the full article to explore the methodology and results in detail.

Download the Article

 

Topics: Article, Strategy Management, Case Study, Power Generation

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Doug Robey | CMRP, CRL

Posted by
Doug Robey | CMRP, CRL
President, Nexus Global | As an innovative performance improvement and global business leader, Doug has led a diverse array of clients to design and implement successful initiatives around APM and CAPEX/OPEX. With 25+ years of craft skills and Maintenance & Reliability experience, Doug has promoted positive change within numerous asset-intensive industries; including metals, pharmaceutical, food and beverage, energy, oil and gas, and other manufacturing.

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