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Optimizing Maintenance Strategy for a Longwall Shearer in Coal Mining
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Doug Robey | CMRP, CRL
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Updated on August 13, 2026
A leading New Zealand energy retailer engaged Nexus Global to strengthen PMO and improve uptime. Using Strategy Optimizer to standardize strategy logic and rollout, the team refined job plans, aligned code sets, and raised closeout discipline for faster, more reliable execution.
Budget pressure and growing portfolios demand value‑added PMs, standardized job plans, and reliable closeout data.
Remove non‑value tasks; add condition‑based checks
Set risk‑based intervals and triggers
Standard templates (scope, tools, parts, safety, estimates)
Kitting lists and staging gates
Weekly plan–do–check cycle with schedule freeze
Readiness gates to protect execution
Mandatory time, parts, and failure/cause codes
Picklists/validation rules and supervisor review
“The pilot study will deliver a weeklong workshop to serve as a result-driven proof of concept with respect to Strategy Optimization,” explains Nexus Global CEO/President Larry Olson. “The methodology will be a blend of the Nexus Global Strategy Optimization Process and the principles of Consequence Driven Maintenance (CDM) to provide the client with a revised maintenance strategy and recommendations for increasing overall equipment effectiveness (OEE) and reducing unplanned stoppages within the power station.”
Higher schedule adherence, fewer breaks in execution, clearer KPI reporting, and better uptime from value‑added PMs.
Keep task libraries short and owned; publish a change log; audit closeout weekly to sustain gains.
Strategy Optimizer™ provides a structured approach for developing, managing, and deploying maintenance strategies. It helps organizations evaluate failure modes, establish risk-based maintenance activities, optimize PM intervals, and standardize strategies across similar assets.
Learn more about Strategy Optimizer™.
An optimized maintenance strategy only creates value when the work can be executed effectively and the results are captured. Standardized job plans help ensure technicians have the correct scope, tools, parts, safety information, and estimates, while quality CMMS closeout captures labor, materials, and failure information that can be used to evaluate and continuously improve the strategy.
Learn more about Work Management.
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